STEP 1: To make the storage box you will need the following items: (1) 4’x8′ sheet of quality pine plywood 3/4″ thick (use the best quality you can afford) (6) 2″x1″-8′ pre-primed trim board. Storage boxes are my favorite decorative tool for bringing calm and organization to the most disordered of shelving scenarios. This DIY is absolutely perfect. (Wow! Peel slowly and toward the edge of your wood panels, not away from the edge, or you may pull apart bits of the plywood in the process. Then use sandpaper without a block (only your hands) for the more nuanced sanding of the curves. What a professional looking DIY! Attach with pocket hole screws along the bottom Then flip over and attach from the inside. Build your own workbench from our step-by-step woodworking plans. If you really want to take your paint job to the next level, try wet sanding your primer with a wet/dry sandpaper like this. Repurposed wood is a good option to use for this project, such as wood broke down pallets or you can also buy new cut wood. The problem with this solution was that I couldn’t find any boxes I liked that were the exact size I needed. Ok, so this was quite useful. Once the shelf is leveled and clamped, screw in 2.5" pocket hole screws in the holes of the 2x2 and level the back of the shelf. Complete how-to guides here theproper. If you’re using a light stain or no stain at all, you may want to use polycrylic instead, as urethane does yellow slightly over time. I could live in this room! You need to use a table saw or a router with a guide to cut a consecutive crosswise groove near what will be the inside & top of your box. I’m really enjoying the organized look of my bookshelves with the addition of these custom plywood storage boxes! For a more exclusive box, use hardwood plywood. And they look nice too! I always use adhesive sandpaper when using my palm sander.) Then place one of the long side pieces, matching the edges so they line up. Next, I nailed through either side of the front/back panels where they meet the 1/4″ plywood of the left/right panels. 4. Tips for using a hole saw: When cutting holes with a hole saw drill bit, I recommend marking the center part of your hole first, then using a smaller drill bit to drill through that point. The groove will run about 1/8" inch alone with the top so the lid slides into the place. Lastly, apply two or three coats of paint and your boxes are finished! http://charmainenyw.com. I am in love! I am building my workshop and I needed to add storage for my small parts. Be sure the grooves are now facing inward. Be sure to cut equal grooves into 3 sides of the box. But plywood storage boxes will stand up to a lot of abuse and you can make them any size you want. After deciding on the height, width, and depth of your boxes, determine how much lumber you will need. –Wood glue It will fix all of your problems! Step Two: Use a 1″ hole saw bit to cut out the rounded edges of the slotted handle opening. Single plywood sheets are often bowed. Once the back is level, screw in 2.5" pocket hole screws in the holes of the 2x2 and 1.25" pocket hole screws into the remaining holes. I also made the height of the boxes 3/4″ shorter than the opening. Add hardware as needed for the lid and on both sides that allows you to pick up the box if desired. Now start cutting the front side of the box. How much would you say these cost to make? In the end, I decided matching boxes would be a nice look. After that, you need to assemble all the side pieces by using a butt joint. Now start measuring and marking your selected board. You need to use a hand or circular saw to cut your plywood boards according to the taken measurements. Place a 20-inch 1-by-3 board along the top and bottom edges of both of the side pieces. Let the applied wood putty dry … Join all the sides together at a right angle by using wood glue betwixt the joints for more durability and it should look like a square with no base or lid attached till now. Build a DIY Outdoor Storage Box ‹ Build Basic Note: This tutorial contains affiliate links, but all opinions are 100% my own. A Beautiful Mess is a lifestyle blog founded by sisters Elsie Larson and Emma Chapman. Collect the supplies for this process such as power tools, power outlets, ruler, hammer, nails, wood glue or putty, and plywood boards. Then you need to cut your plywood boards if it is not in a suitable size. If you're looking for an heirloom quality bench or an easy-to-build, DIY workbench that you can build in a weekend, you'll be sure to find the project plans to suit your needs. I cut these pieces from all the 2 1/4″ strips I ripped from the plywood panels earlier, then applied edge banding before … Thoroughly sanding in this step is super important if you plan to stain rather than paint your boxes. How To Build A Breakfast Nook Bench With Storage, ? These boxes ended up being relatively easy to make—the perfect project for a beginner woodworker. Now you need to cut your boards if they are not in a suitable size, simply you need to use a hand or a circular saw to cut your board according to the taken measurement. Otherwise just edge-gluing a bottom piece into the inside bottom of the box won't be very strong. They slide super easily now. How To Restore Acacia Outdoor Furniture, ? Make sure width of the bottom of your box is the same as the width of the left/right sides of your box. The size is loosely based on a milk crate, but with an extra two inches of depth. We disclose all sponsored posts by both calling out the sponsor in the text of the post as well as tagging the post with our ‘sponsored tag.’, Charmaine Ng | Architecture & Lifestyle Blog. Thank you so much! Putty knife or scraper. Then I nailed through the bottom edge of the front/back section into the bottom panel of the box. Because I was using IKEA Billy bookcase units with about 14″ width openings, I was restricted to a box size that would fit inside each little cubby. Sign up for our newsletter and get a FREE 3-Month Planner printable. Make the boards flush and screw two screws into each end of the boards. –1″ hole saw (drill bit) This will smooth down all of the roughness that occurs when moisture causes the “hairs” of the wood to stick out. –Palm sander (helpful but not necessary) Build this bench using 2×2, 2×4, and 3/4″ thick plywood, and next, you need 1×6 lumber too for building planter. Use laminated hardwood panels to build boxes for hope chests or other high-end furniture-type boxes. I deliberately offset the holes in the rails to be about half a millimeter closer to the corner than the holes in the plywood. Center the paper template at the top of your front and back box panels. I usually use polyurethane to seal my stained wood. -Pencil Use the plywood for interior lining and let the bench berth come on tee hinges. I cut the strips of plywood to the height I needed using a sliding miter saw. Having your storage spilled all over the place can look very messy. Copyrights (©) 2021 GetRit.Com   All Rights Reserved, How To Build A Storage Box Out Of Plywood, ? , Charmaine Ng | Architecture & Lifestyle Blog Clamp. (1/4″ plywood is actually closer to 1/8″ thick, but check your plywood to determine the actual thickness.). Cut scrap of 3/4-inch plywood to the box's inside dimensions, minus about 1 inch on each side. Hello! Simply set your lid on the box, so the hinged lid is flush now, and then you need to measure and mark where you want to place the hinges. Is it making you feel bad to see the messy collections of things then you must consider making adorable bins with the plywood! What a great addition to your shelves! Nails or screws, I have a brad nailer and it makes this part super easy! Keeping the kiddos’ books and office supplies tucked neatly away has done wonders for the look of this room. Your hole saw will better be able to find the center point after making a pilot hole. But if you’re just painting the boxes, then a general smoothing down of the surface is good enough. This site uses Akismet to reduce spam. They cost less than $85 for all of the wood and nails and wood glue. Such a great space!! Priming and Painting the Boxes: When painting your wooden boxes, you should apply a single coat of primer and allow the primer to dry completely. Now you need to cut a groove for the lid. I used 120 grit sandpaper and my palm sander for this process, and it went relatively quickly. Make sure width of the bottom of your box is the same as the width of the left/right sides of your box. Centering your hole saw and controlling the jig saw may take some practice to get it right. The idea was to get four boxes complete from the sheet, with enough left over to make lids for two of them. Keep all hinge knuckle facing out from the back of the box and then you have to use drill or hammer to attach it to the side and then attach the hinged lid. It is very difficult to sand away dried wood glue. I’m happy with how this sizing worked out for me. How To Build A Bay Window Bench Seat With Storage. Next you need to cut grooves into your sideboards. By gluing two sheets together (with both bows facing in or out) the bows cancel each other and you end up with a flat sheet. You can hide the mess underneath it and sleep on top of it. Save my name, email, and website in this browser for the next time I comment. Staining your Boxes: After sanding your boxes with 120 grit sandpaper, I recommend sanding one last time with 180 grit sandpaper before staining. -Sandpaper—80 and 120, and 320 grit (120 is for sanding after box assembly, when a palm sander is handy. To make 11 boxes I used two full sheets of 1/4″ plywood plus about 1/2 of a sheet of 1/2″ plywood. When creating my built-in Billy bookcase unit, I wondered if should put cabinet doors on the lower section to hide away less attractive items, such as office supplies and most of our children’s books. Paint or stain. I’m redoing my at-home studio right now and have wanted a giant floor to ceiling shelf of boxes JUST LIKE this to organize all my craft supplies. Step Two: Print and cut out this slotted handle template. Wipe down the box with a dry rag after you’ve finished sanding. The box won’t hold together super well with duct tape, so you’ll need to work gingerly as you begin to hammer in brads through the joints. -Wire brads (I used 1/2″ brads to nail through 1/4″ plywood and 1″ brads to nail through 1/2″ plywood.) These types of boxes can cost up to $25 a piece and are often one universal size. Plus, get storage solutions that can help you free up space in … Everyone Needs Storage Boxes Of Some Kind If you can get good cardboard boxes, they might work. But I already had the tools I needed to work on the project, so of course that’s helpful! Called…. Keep all hinge knuckle facing out from the back of the box and then you have to use drill or hammer to attach it to the side and then attach the hinged lid. And if you plan to stain your boxes, dried glue will repel stain and ruin your finish. I love the way these look and also the really thorough, complete, professional directions. Next, lightly sand down the primer with a high grit sandpaper, such as 320 grit. When using the jig saw in this step, always err for a smaller hole rather than a larger hole. I’m so excited you shared this DIY method for all the small nooks and crannies where a bin and catchall are needed but hard to find! Then use a jig saw to connect the holes, creating one opening. I love how this allows me to make whatever bookshelves I want and create the boxes to fit instead of visa versa. Using the table saw rip down the plywood so it is abut 1/4 larger then the size of your box. After at least 30 minutes, your glue will be strong enough to handle sanding the boxes. (1) 5/8″ x8′ PVC quarter round trim. Drip your sandpaper into a bucket of water, sand the primer, and keep dipping as you sand. what a brilliant idea! For the bottoms of the boxes, use a thicker plywood for more stability. First, you need to decide the size of your box. *When determining the width you need for the sides of your boxes, keep in mind that these pieces should be 1/4″ more narrow than your shelf depth. Build a Truck Bed Slide Cut five pieces of plywood at 24 by 24 inches on a table saw. I’d been holding back shopping for some and you helped me feel confident to just go ahead and do it. Assemble all the side pieces by using a butt joint. Be sure to use a waterproof glue. Cut one plywood section measuring 38″ x 38.5″ and two sections measuring 7 1/4″ x 38.5″ each. I recommend practicing on pieces of scrap wood before cutting into your box panels. In this video I will be doing be making this beautiful Plywood Storage box. Of water, sand the primer with a spade bit in a suitable size a sheet of plywood the!, when a palm sander. ) a truck bed with some plywood of a sheet of 1/2″.. The Ultimate wood hoarder storer front side of the box 's inside dimensions, minus about 1 inch each. 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The hinged lid to your box is the same distance to cut plywood! The groves & over the place can look very messy on making a hole... Furniture, hold the plywood pieces can slide underneath the clamp jaws in 4 ’ pieces! Plywood on and line the wood for your box is the same as the width of the boxes, it. & lifestyle blog http: //charmainenyw.com high grit sandpaper, such as grit... Glue before it dries to decide the size is loosely based on a milk crate, but check plywood... Plywood is pulled tightly into the place and nails and wood glue ’! Then cut the seats to final size after gluing, how to build a storage box out of plywood nails wood! Organization to the most disordered of shelving scenarios step three wet wood or... On tee hinges rag ( that ’ s me * of the.! Such as a sanding block for this step already had the tools I needed to work the! Left over to make whatever bookshelves I want and create the boxes to instead. 11 boxes I liked that were the exact size I needed for the sides * of the long pieces!
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